The Anatomy

The crown forms the primary structure of any headpiece. Its shape determines the overall silhouette and how the piece sits on the head.

Construction begins with blocking—the process of shaping material over a wooden form. The material is steamed to become pliable, then stretched and pinned to the block.

Drying time varies by material. Rabbit felt requires several hours, while straw may need overnight. The result is a perfectly shaped crown that maintains its form.

The sweatband serves both functional and structural purposes. Made from leather or grosgrain, it provides comfort and helps maintain the hat's shape.

Lining adds refinement and protects the interior from wear. Silk or satin linings are hand-stitched into place, creating a clean finish.

These interior elements are often overlooked but are essential to the quality and longevity of the piece.

Rabbit felt offers flexibility and durability. Its fine fibers create a smooth surface that responds well to shaping and blocking.

Abaca silk provides a lightweight alternative with natural texture. It's ideal for warmer climates and offers a different aesthetic.

Hand-carved wooden blocks are the foundation of traditional millinery. Each block is custom-made for specific designs, ensuring consistent shaping.

Edge binding completes the brim, preventing fraying and adding structural integrity. This can be done with grosgrain, leather, or self-fabric.

Hand-stitching throughout ensures durability. Each stitch is placed with intention, contributing to both function and appearance.

Trims are applied sparingly. A ribbon band, a subtle bow, or minimal embellishment—each element serves the overall design.